Fidrel

Quality · Non-conformance

Non-conformance report template: the fields that get an NCR closed

A non-conformance report records work that does not meet the drawings, the specification or the agreed standard, and it is only finished when the defect has been put right and someone has checked it. Most NCR templates have the boxes; what goes wrong is the follow-up. Below are the fields a non-conformance report should carry on a UK project, and how Fidrel’s NCR holds each of them from the moment it is raised on site to the day it is closed.

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Inspections and non-conformances in Fidrel on a laptop, a tablet and a phone

Why non-conformances stay open

Raised, then forgotten

The NCR is written up after the inspection and filed. Nobody is named to put it right and no date is set, so it surfaces again at handover, when the ceiling that hides the defect is already closed.

Evidence on someone’s phone

The photographs that show the defect stay on the inspector’s phone, and the report describes in words what a picture would have settled. When the subcontractor disputes it, there is nothing to point at.

Closed without a second look

The subcontractor says the work has been redone and the NCR is closed on that say-so. Without a step where the corrected work is inspected, the same defect can be closed twice.

The fields a non-conformance report needs

A UK NCR usually carries: a unique number; the date it was raised and who found it; the location and the element or trade affected; a description of what does not conform, against which drawing, specification clause or standard; evidence such as photographs or test results; the contractor or subcontractor responsible; the corrective action required and the date it is due; the priority; whether cost or programme are affected; and a record of the re-inspection and close-out, with who closed it and when. The corrective action and the close-out are the parts most often left blank, and the ones that matter most.

Inspections & quality
The Non-conformance tab in Fidrel listing NCR-004, NCR-003 and NCR-002 with location, company, due date and status

How Fidrel’s NCR maps to those fields

Each non-conformance is numbered NCR-001, NCR-002 and so on, with the date and time it was recorded and who created it. Title and Description say what is wrong; Work area / location and Company say where and whose; Responsible person and Due date say who puts it right and by when. Category, Priority (Low, Normal, High or Urgent) and Discovered by sort and attribute it, Drawing / markup ties it to the drawing, and Corrective action holds the remedy. Files & photos keeps the evidence, and Activity & history records every change with name and time.

The Inspection tab under Inspections & quality in Fidrel, listing planned and approved inspections with their dates

Recording a non-conformance in Fidrel

  1. Step 1

    Raise it where it was found

    Choose New non-conformance under Inspections & quality, or Raise non-conformance from a failed inspection or a site diary entry, which carries over the title, description, location and responsible person and links the two records.

  2. Step 2

    Fill in the details and evidence

    Set the Work area / location, Company, Responsible person, Due date, Category, Priority and Discovered by, name the drawing under Drawing / markup, and add pictures with Take photo or attach files of up to 25 MB each.

  3. Step 3

    Write the corrective action

    Describe in Corrective action what has to be done to put the work right. The responsible person receives a notice in Fidrel, and the NCR appears among their assigned work on the Home page.

  4. Step 4

    Move it through to closed

    Move the NCR from Open to Assigned and In progress, then to Ready for inspection. After the check it is Approved and then Closed, or sent back to In progress if the work is still not right.

From open to closed, with a check in between

An NCR moves from Open to Assigned or straight to In progress, then to Ready for inspection. From there it is either Approved, once the corrected work has been looked at, or sent back to In progress; only an approved NCR can be closed. The database refuses any other move, so an NCR cannot jump from open to closed without passing the inspection step.

Where NCRs come from

Most non-conformances start from something already on record. Raise non-conformance appears on a failed inspection and on a site diary entry, and a non-conformance can also be raised from the 3D model. An NCR can equally be created from scratch when a defect is spotted on a walk round. Raised from a record, it keeps a link back to its source, so the inspection and the NCR point to each other.

When putting it right costs money

If the remedy changes the scope, the cost or the programme, choose Create variation from non-conformance. The variation takes over the title, location and responsible person and is linked to the NCR, so the cost trail starts from the defect that caused it.

What the NCR in Fidrel does not do

There is no printable NCR form or export of the register; non-conformances are raised, answered and closed in Fidrel. There is no separate root-cause field, so write the cause in the description or the corrective action. The responsible person must be a member of the project, and the notice of a new NCR appears in Fidrel, not by e-mail. A failed item on a site form is counted on the form but does not create a non-conformance by itself.

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Quality · Non-conformance

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At least a number, the location, a description against the drawing or specification, evidence, the person responsible, the corrective action, a due date and a record of the check before close-out.